John Truba's Blog

Catch up with my musings on music and everything else in the world of Valve Amplifiers

Service /Repairs Engineers nightmares .

Recently I had a requirement of a solid state mono amp. that would give me 500w to possibly 700watts for a private project of mine , after talking to a couple of friends , I was landed with 3 old blown customers cast -offs , from  which I might just get a single channel working .  It was a case of   dream on boy , dogs chance or no chance . The amps were of European design made in China using  Double sided " Lead-Thro."  Printed Circuit Boards with the added bonus of  SMD ( Surface Mount Devices ) technology sitting alongside heavy current output transistors  which I've found to be a recipe for disaster  .  As if it is'nt bad enough to find 15 out of 16 o/p transistors blown , one has the anguish of trying to cleanly remove charred/burnt components from the dreaded " lead-thro" holes on the PCB. Seems to me these amps are not meant to be repaired  just replaced  which is the unfortunate saga of todays modern world ( just think of computors ) . These amps are designed to be cost effective , one of them had all 16 output devices in good condition , ie , not blown according to the meter measurements taken , therefore one would assume that the fault(s) lay in the SMD side of things  which did appear blemish free , normally engineers like to see evidence of a "blow-out" , ie , components slightly burnt etc AND hopefully  one side of the amp still working  for reference of component values , then repairs are relatively easy leading to success . On the occasion of trying to get these 3 going , no luck at all . I was given a fourth amp by another friend  which we knew was much more likely to be a runner . This amp had the very same technology  but only a mild condition of  breaking down when pushed very hard  and showed no signs of over-heated/ burnt components .  It is indeed a rarity for me to actually fix SMD problems  ( only about a dozen times have I managed to do this )  But I did on this occasion , I set about doing it the long and hard way , checking  (with no power on) with an ohmmeter firstly I did the SMD diodes  (as they always show up positively when checked in situ)  I got to ok'ing 15  and the 16th diode measured oddly , duly replaced with a 1N4148   ,  having ascertained that the rest were ok  , re-assembly took place , power applied  and "Voila" both ch's performed well  even when pushed hard into 4 ohms  per ch.  Fourth amp lucky  , will have to see my friend ok funds-wise.  Not to labour a point but 25 plus years ago  all amps were repairable this problem did'nt exist  ,  that's so called progress ,  designed by well meaning engineers  BUT  built by the accountants . Bye for now.

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